What is a reciprocating saw?

A reciprocating saw is a hand held power saw with a blade that moves back and forth and is clamped in the machine at one end only, so the blade projects freely forwards. In the UK it is also called a sabre saw. In the United States the brand name Sawzall is widely used as a generic term for the same tool.

What it is for

The free blade is exactly what separates it from a jigsaw or a circular saw: you can cut where there is no room to get a guard or a shoe around the work.

Choosing blades

The machine supplies the power, the blade decides the result.

Blade type Suits Characteristic
HCS (high carbon steel) Softwood, green wood, plastic, insulation Coarse teeth, fast progress
BiM (bimetal) Universal for wood and metal, including nail embedded timber Hard tooth tips on a tough back, resists snapping
Carbide tipped or carbide grit Stone, aerated concrete, cast iron, plasterboard and fibreboard Stands up to abrasive materials

Tooth pitch is given in TPI, teeth per inch. Coarse is roughly 3 to 6 TPI for timber and fast cuts, medium roughly 8 to 10 TPI as a universal wood and metal pitch, fine roughly 14 to 24 TPI for thin walled metal and pipe. Rule of thumb: at least three teeth must be engaged in the material at any moment. Blade lengths run broadly from 100 to 300 mm, and the usable cutting depth depends on blade length and stroke length together.

Choosing tooth pitch (TPI) by jobTimber and fast cuts→Coarse, roughly 3 to 6 TPIUniversal wood and metal→Medium, roughly 8 to 10 TPIThin walled metal and pipe→Fine, roughly 14 to 24 TPI
Approximate tooth pitch per application, in TPI (teeth per inch). Rule of thumb: at least three teeth must be engaged in the material at any moment.

Stroke length and stroke rate

Compact 12 V machines have a stroke length of roughly 14 to 20 mm and reach up to about 3,000 strokes per minute. Full size 18 V and mains machines run at roughly 28 to 32 mm stroke length, with a variable stroke rate of broadly 0 to 3,000 strokes per minute. For demolition work, at least 28 mm of stroke and around 3,000 strokes per minute is the recommended minimum.

Working safely

  1. Hold the machine with both hands at all times.
  2. Press the shoe firmly against the workpiece, before and during the cut. This is the single most important measure against kickback and juddering.
  3. Clamp or otherwise secure the workpiece. Never cut a loose piece held in your hand.
  4. Use a sharp blade matched to the material, with even, unhurried pressure.
  5. Wear safety glasses, hearing protection and gloves, plus a dust mask for timber and plasterboard.
  6. Let the blade cool before changing it, it is hot after use. Remove the battery or unplug the tool first.
  7. Allow for the free blade length behind the material. The blade inevitably breaks through and can strike pipes, cables or structural members. Check your machine’s instruction manual for the specifics.

Related terms

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